Ensure safe, reliable pump control for more efficiency and lower costs
By controlling industrial pumps with a Danfoss AC drive you can help optimize processes and significantly reduce energy and maintenance costs. The AC drive ensures that the pump exactly meets the demand and no more, operating at varying levels of part load instead of at maximum.
Safety is the highest priority in industrial pumping for the chemical industry, other process industries and heavy industries. Danfoss Drives has the knowhow and offering to make it easy for you to comply with regulations, for example, ATEX-certified temperature monitoring for EX motors and compliance to NAMUR recommendations.
Energy optimization and SCADA control of the industrial systems is also a fast-moving trend. By using Danfoss drives’ integrated deragging function, it is possible to improve pump efficiency by 15–30% and also drastically reduce maintenance costs.
Equipment protection
Another high priority in industrial environments is protection of your equipment from harmonics. Harmonics arise as the result of non-linear loads. There are several other sources of harmonics besides AC drives, and we are able to provide recommendation and services related to harmonics analysis and evaluations. Our products include chokes for harmonic reduction, and we offer passive and active solutions for harmonic mitigation.
Find exactly the right drive for your pump
You can find pump control for all your industrial pumping applications, in our wide range of low-voltage AC drives. The portfolio meets your power supply specifications, ranging from a fraction of a kW up to a few MW, and voltages from 230 V up to 690 V. The mounting possibilities cover many different requirements you may have: wall-mounted, modules for panel mounting and standardized enclosures with protection classes for different installation environments. Air- or liquid-cooling options are both available. For front ends, we also have a full range of choices: 6-pulse or 12-pulse rectifiers or active front ends.
The wide range of standardized enclosed drives offers a comprehensive selection of options for incoming sections as well as motor output. These options include, for example, contactors, fuses, switches and filters for dU/dt, common mode and sine wave. If our pre-engineered solutions don’t meet your requirements, we provide the possibility to tailor our cabinets to ensure we do meet your needs exactly.
Lifecycle services
To further optimize the performance of your industrial pumps, you can make use of our service portfolio, which covers the time before the start-up of equipment as well as the operation and maintenance of the AC drives. Our key services include customer support, engineering, extended warranty, start-up, maintenance, upgrade, spare parts and training.
30% energy reduction for Yamana Gold
Yamana Gold enjoys 30% energy reduction in energy consumption for its underground ventilation and pumping systems, thanks to VACON® drives.
Products
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if (isSmallPicture) { ; } else if (isBigColumns) { } else { }VACON® 100 INDUSTRIAL
Drive modules and enclosed drives that are easily integrated into all major control systems.
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if (isSmallPicture) { ; } else if (isBigColumns) { } else { }VACON® NXC
An enclosed drive designed for demanding applications that includes options for Active Front Ends and low harmonic solutions.
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if (isSmallPicture) { ; } else if (isBigColumns) { } else { }VACON® 3000
This range of modular medium-voltage drives (MV drives) empowers systems integrators and OEMs, delivering a whole new approach to attaining the ultimate in performance, exactly tailored to the needs of each medium voltage drive application.
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if (isSmallPicture) { ; } else if (isBigColumns) { } else { }VACON® 100 FLOW
Dedicated functionality that improves flow control and saves energy in industrial pump and fan applications.
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if (isSmallPicture) { ; } else if (isBigColumns) { } else { }VACON® NXP Liquid Cooled
Well-suited to applications where air quality is critical, space is limited and efficient heat transfer is required. Active Front-end (NXA), Non-regenerative Front-end (NXN), Brake Chopper (NXB) and Inverter (NXI) configurations are available.
Case studies
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if (isSmallPicture) { ; } else if (isBigColumns) { } else { }AEL Intelligent Blasting cuts energy consumption by 500 kWh per hour
This 720 Mtpd nitric acid plant in South Africa saves 3.6 M Rand annually on operating costs, thanks to to VLT® drive control of electric pumps and motors.
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if (isSmallPicture) { ; } else if (isBigColumns) { } else { }VLT® Midi Drive for precise actuator control
With its compact and temperature-resistant design, the drive integrates easily into actuators from Schiebel Antriebstechnik GmbH, providing high-precision flow control.
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if (isSmallPicture) { ; } else if (isBigColumns) { } else { }Italcementi enjoys optimized process performance in all conditions
Italcementi chose the VLT® AutomationDrive FC 302 to ensure optimized process performance in their harsh environments.
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if (isSmallPicture) { ; } else if (isBigColumns) { } else { }80 kW power savings at Kolomela mine
Back-channel cooling in VLT® AutomationDrives reduces substation heat load enabling use of a smaller air-conditioning system with lower power consumption.
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if (isSmallPicture) { ; } else if (isBigColumns) { } else { }30% energy reduction for Yamana Gold
VACON® AC drives improve the operation of underground ventilation and pumping systems and cut energy consumption of many application processes.
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if (isSmallPicture) { ; } else if (isBigColumns) { } else { }Stable production of critical processes at DINA
VLT® AutomationDrives ensure precise and exact pressure regulation of one of world’s largest ethylene pumps and lower the chemical plant’s total cost of ownership.
Contact us
For further information please contact us